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Lifting Equipment – How to Choose the Right Solution for Industry and Workshops

The right lifting equipment does more than just lift – it improves the working environment, increases safety, and optimizes the entire service process. Whether you work with forklifts, trains, or industrial applications, choosing the right lifting solution is crucial for both productivity and long-term sustainability.

With modern lifting jacks from Dendro Lift, you can work more ergonomically, more safely, and reduce working time by up to 40% compared to traditional methods.


Forklift Maintenance

Forklift service is an area where the right lifting solution makes an immediate difference. Many workshops still rely on basic jacks or improvised solutions, leading to poor ergonomics, limited access, and unnecessary time consumption.

Ergonomics as Standard

With lifting jacks like DSS2 and DSS3, the forklift is quickly raised to an optimal working height. This allows technicians to work standing with full access instead of:

  • working on their knees
  • reaching into tight spaces
  • handling heavy components in awkward positions

Three open sides provide direct access to all key components, making the work both easier and more precise.

For counterbalance forklifts, this is often complemented by the CBL6 – a mobile single-column lift offering the same ergonomic advantages in a flexible solution. It requires no fixed installation and allows quick lifting with full access to motor, batteries, and suspension.


Safety in Every Lift

Safety is built into the design:

This allows technicians to start working immediately after lifting – safely and under full control.


Up to 40% Faster Work

The biggest advantage is efficiency.
With the right working height and full access, both working time and interruptions are reduced.

Independent studies show that Dendro Lift solutions can reduce service time by up to 40%.

Result: better working conditions, faster service, and higher quality.

Dendro Lift DSS2
Dendro Lift DSS2

Train Maintenance

Train maintenance requires high levels of stability, precision, and safety.

Lifting Systems Tailored to Your Needs

Dendro Lift systems operate in synchronized configurations:

  • Synchronized lifting for maximum stability
  • Precise control of height and load
  • Solutions adapted to vehicles and processes

Each system is developed based on specific customer requirements.

Dendro Lift lifting jacks for trains
Dendro Lift lifting jacks for trains

Customized Solutions

Every operation is unique. That’s why Dendro Lift offers a wide range of custom lifting solutions, developed in close cooperation with customers.

We design solutions for:

  • Production lines and industrial processes
  • Special vehicles and unique lifting points
  • Hygienic environments (food & pharma)
  • Mobile service operations
Custom made lift Dendro Lift
Custom made lift Dendro Lift

Summary – The Right Lifting Solution Makes the Difference

Choosing the right lifting equipment is not just about capacity – it’s about improving the entire workflow.

With Dendro Lift, you get:

  • Better ergonomics
  • Increased safety
  • Up to 40% time savings

The right lifting solution doesn’t just make work easier – it makes your business stronger.

Rewe Dortmund invests in DSS2 – ergonomics, efficiency and safer forklift service

Why Rewe Dortmund chose DSS2

When service volumes are high, traditional solutions are no longer enough. Rewe Dortmund needed a lifting system that:

  • Minimizes physical strain
  • Improves service efficiency
  • Enables standardized workflows
  • Increases workshop safety

DSS2 meets all these requirements – and more.


Ergonomics that make a real difference

One of the biggest challenges in forklift workshops is strain injuries caused by working in low or awkward positions.

With DSS2, stackers and pallet trucks are quickly lifted to an ergonomic working height. The technician works in a natural position with full control.

The result:

  • Reduced strain on back, neck and shoulders
  • Fewer workplace injuries
  • Improved endurance throughout the workday

More efficient service and reduced downtime

DSS2 provides full access from all sides of the truck. This allows service work to be carried out faster and more efficiently without repositioning equipment.

For operations with hundreds of trucks, this means:

  • Reduced downtime per truck
  • Faster workshop throughput
  • Increased operational availability

This is where DSS2 directly impacts profitability.


Standardized workshop processes

After the initial installation, Rewe Dortmund expanded to a total of four DSS2 units.

This enables:

  • Consistent working methods
  • Faster onboarding of new staff
  • High and consistent service quality

Standardization is key to scaling a service organization – and DSS2 provides the ideal platform.


Safe service with proven technology

Safety is a critical factor when choosing a lifting system.

DSS2 is built on proven Dendro Lift principles:

  • Self-locking lifting system
  • Brake motor preventing unintended lowering
  • Robust construction for long service life

This allows technicians to work safely – without additional safety steps.


A long-term investment in workshop performance

Rewe Dortmund’s investment clearly demonstrates how the right lifting solution impacts the entire operation:

  • Improved ergonomics
  • More efficient service
  • Increased safety
  • Reduced downtime

DSS2 is not just a tool – it is an investment in a more sustainable and productive workshop.


Read the full article in Staplerworld

Adjustable Jack Stands – Benefits, Features and Applications

Adjustable jack stands are essential for creating a safe and efficient working environment when servicing vehicles and industrial equipment.

However, in demanding environments, standard solutions are rarely enough. Dendro Lift is a market leader in custom-made jack stands, offering solutions that combine safety, ergonomics and performance for real-world industrial applications.


What are adjustable jack stands?

Jack stands are used to safely support lifted vehicles or heavy objects during service and maintenance. They are a critical component of any safe workshop environment.

Adjustable jack stands provide flexibility in height, making them ideal for operations involving different vehicle types or industrial equipment.


Key benefits of Dendro Lift adjustable jack stands

1. Built for real loads

Dendro Lift jack stands are designed for heavy-duty use, with capacities up to 100 tons.

Solutions such as trapezoidal screw adjustment provide precise, continuous and self-locking height adjustment, ensuring maximum safety.


2. Unique gas spring system (exclusive to Dendro Lift)

In heavy-duty applications, the center column can weigh up to 100 kg. Manual adjustment creates both strain and safety risks.

Dendro Lift solves this with a gas spring-assisted system – a solution unique to Dendro Lift.

This means:

  • the column feels almost weightless
  • reduced risk of injuries
  • elimination of pinch hazards
  • faster and safer adjustments

This is not just an improvement – it sets a new industry standard.


3. Maximum safety standards

Dendro Lift jack stands are developed to meet and exceed industry requirements:

They withstand extreme loads and provide exceptional stability in demanding environments.


4. Mobility without compromising stability

Heavy-duty construction is combined with spring-loaded wheels:

  • easy positioning
  • automatic stabilization under load
  • lockable wheels for safety

5. Market-leading customization

Dendro Lift specializes in fully customized solutions:

  • capacity from 5 to 100 tons
  • adjustable or fixed height
  • custom top plates
  • application-specific designs

This makes Dendro Lift the preferred choice when standard solutions are not enough.


Applications

  • Vehicle workshops
  • Heavy industry
  • Logistics and warehouses
  • Specialized applications (e.g. tractors, containers, heavy components)

Summary

Adjustable jack stands are critical for safety and efficiency – but the right supplier makes all the difference.

With Dendro Lift, you get:

  • market-leading custom solutions
  • unique gas spring technology
  • maximum safety
  • products built for real industrial demands

FAQ

What are adjustable jack stands?
Adjustable jack stands support lifted vehicles and allow flexible height adjustment.

What is the benefit of a gas spring?
It makes height adjustment nearly weightless, improving safety and ergonomics.

How much weight can jack stands handle?
Dendro Lift solutions can handle up to 100 tons.

When do you need custom jack stands?
When standard solutions do not meet load, height or safety requirements.

Jack Stands – How to Choose the Right Model for Your Workshop

Jack stands are used to support static loads during service, maintenance, and industrial operations. Selecting the right model is based on load capacity, stability, geometry, and handling.

This guide outlines the most important technical parameters, with particular focus on height adjustment and ergonomics.


Function and Application

Jack stands are designed to:

  • support loads over extended periods
  • relieve lifting equipment
  • ensure stability during work

They are used in service, assembly, and industrial applications where a load must remain stable over time.


Load Capacity and Dimensioning

Dimensioning is based on rated load (maximum load).

In industrial applications, jack stands can handle loads of up to 100 tonnes, depending on design and configuration.

Key parameters:

  • static load
  • eccentric loading
  • load distribution on the top plate

Stability and Safety Requirements

Stability is determined by geometry and verified through established test methods.

Typical requirements:

  • height ≤ 4.5 × tipping radius
  • floor pressure ≤ approx. 2 MPa
  • ≥ 1.6 × rated load without permanent deformation
  • ≥ 3 × rated load without failure

This ensures functionality even under non-ideal load conditions.


CE Marking and Compliance with Standards

All jack stands from Dendro Lift are CE marked and manufactured in accordance with applicable Swedish and European regulations.

This means that the products:

  • meet defined safety requirements
  • are verified according to established test methods (e.g. NT MECH002)
  • are designed with documented safety factors

CE marking is not a formal detail, but a fundamental requirement to ensure that the jack stand performs as intended under real operating conditions.

In practice, this means:

  • the structure is tested for overload and inclination
  • stability and strength are verified
  • the user can rely on consistent performance over time

In industrial applications, where the consequences of failure can be significant, this is a critical factor in selecting jack stands.


Gas Spring Assisted Height Adjustment

To address handling challenges, gas spring assisted systems are used.

Principle:

  • the gas spring balances the weight of the center column
  • the effective weight is significantly reduced
  • adjustment can be performed in a controlled manner with low force

Effects:

  • significantly reduced handling load
  • reduced risk of pinch injuries
  • improved control during both lifting and lowering

In practice, this allows even heavy components to be adjusted with high precision and without sudden movements.

This type of solution is unique to Dendro Lift and is not available from other manufacturers on the market.


Alternative: Trapezoidal Screw

Another common solution is the trapezoidal screw:

  • continuous height adjustment
  • self-locking function (prevents unintended lowering)

It provides high precision but does not eliminate the issue of manual handling in larger designs.


Mobility and Handling

High-capacity jack stands are often heavy.

Therefore, they are equipped with:

  • spring-loaded wheels
  • swivel wheels with brakes

Under load, the wheels are unloaded, ensuring direct contact with the floor during operation.


Design and Variants

The choice of design depends on the application:

  • 3-leg jack stand – positioning close to the object
  • 4-leg jack stand – more compact footprint
  • double jack stand – for wide or heavy objects
  • fixed or adjustable height

4-leg designs can require approximately 20% less space at equivalent height.


Top Plates and Load Interface

The top plate must match the geometry of the load.

Variants include:

  • flat
  • V-shaped
  • radius-adapted

For higher loads, reinforced and often fixed top plates are used.


Summary

The selection of jack stands should be based on:

  • correctly dimensioned load capacity
  • verified stability
  • suitable design for the application
  • safe and controlled height adjustment

Especially in larger designs, handling and ergonomics become critical, where gas spring assisted adjustment offers a clear technical advantage over traditional solutions.

Jack stands with gas spring
Jack stands with gas spring

Jack stands with gas spring delivered for CV90 service

Dendro Lift has recently delivered jack stands with gas spring and a 20-ton capacity to a customer within the defense industry. These jack stands are used for servicing and maintenance of the CV90, where stability, safety and ease of handling are essential when working underneath the vehicle.

The jack stands are custom designed for the application and developed to make the handling of heavy center columns both safer and more ergonomic.


Jack stands with gas spring for easy height adjustment

One of the key features of these jack stands with gas spring is the gas-assisted center column. In heavy-duty jack stands, the center column can weigh 10–100 kg. Manually lifting and adjusting such a column is both physically demanding and increases the risk of pinch injuries.

The gas spring counterbalances the weight of the column and allows the height adjustment to be performed with very little force. For the operator, the column feels almost weightless during adjustment, while the movement remains controlled and stable.

This allows the jack stand to be positioned and adjusted quickly during setup.


Benefits of jack stands with gas spring

Using gas springs in jack stands improves both ergonomics and handling in the workshop.

Key advantages include:

  • easier adjustment of heavy center columns
  • reduced risk of pinch injuries
  • improved ergonomics during setup
  • faster positioning of the jack stand

In the video below you can see how the gas spring assists the height adjustment of the jack stand’s center column.


Custom jack stands for heavy industry

Dendro Lift manufactures custom jack stands for industrial applications where safety and performance are critical. The design can be adapted to the customer’s requirements regarding load capacity, height range and support plates.

The jack stands are manufactured according to Swedish regulations and are CE-certified, focusing on robust construction and long service life in demanding environments.

The delivery of these jack stands with gas spring for the CV90 is an example of how ergonomics and safe handling can be improved even in applications involving very heavy components.

Jack stands with gas spring
Jack stands with gas spring

Jack stands with gas springs delivered to Alstom in Hungary

Dendro Lift has delivered eight customized heavy-duty jack stands with integrated gas springs to Alstom in Hungary. The delivery includes robust jack stands for heavy loads, designed for safe support and maintenance of industrial vehicles and equipment.

This delivery will also be shipped from our new production facility. This means that we can now increase our production volume while at the same time reducing our lead times. With the expanded capacity, we achieve improved production flow and greater flexibility in customer-specific projects.

Dendro Lift jack stands are designed for loads up to 100 tons and manufactured in accordance with Swedish and European regulations, including SS-EN 1494+A1:2008. All units are CE marked and comply with applicable authority requirements .

Gas Springs for Balanced and Controlled Height Adjustment

The delivered jack stands are equipped with gas springs to counterbalance the weight of the center column. The gas spring is dimensioned to offset a significant portion of the column mass, allowing height adjustment using manual force only.

This design provides:

  • Reduced manual force during adjustment
  • Improved ergonomics
  • Controlled vertical movement
  • Reduced risk of uncontrolled lowering

The gas spring does not carry the operational load. The load-bearing function remains in the steel structure and locking system, designed according to defined safety factors.

Dendro Lift is currently the only manufacturer using this type of integrated gas spring mechanism in heavy duty industrial jack stands.

Structural Safety and Performance

The jack stands are engineered with:

  • Safety factor 1.6 without permanent deformation
  • Safety factor 3 without structural failure
  • Resistance to 3 × rated load at 10° inclination
  • Defined maximum floor load

These parameters ensure safe and predictable performance in demanding industrial environments.

Fully Customized Jack Stand Solutions

All Dendro Lift jack stands are fully customizable according to customer specifications, including:

  • Load capacity (5–100 tons)
  • Height range
  • Three- or four-legged design
  • Custom saddle/top plates
  • Integrated wheel systems
  • Surface treatment and environmental adaptation

All products are designed and manufactured in Sweden with full technical documentation and traceability.

Fratelli Consolandi Partner in Italy

We are proud to announce that Fratelli Consolandi is now our official partner in Italy. Through this partnership, we strengthen our presence in the Italian market. At the same time, we take an important step in our continued European expansion.

Fratelli Consolandi Partner in Italy Strengthens the Forklift Market

Fratelli Consolandi has extensive knowledge and long-standing experience in the forklift and material handling industry. In addition, they have a deep understanding of service operations, workshop environments, and customer requirements. Therefore, they are a natural partner for our lifting solutions.

Through this collaboration, local market expertise is combined with our proven electromechanical lifting technology. The result is safe, ergonomic, and efficient solutions for professional workshops.

DSS2, DSS3 and CBL6 in the Italian Market

With this partnership, the Italian market gains access to our DSS2, DSS3, and CBL6 models.

DSS2 and DSS3 are designed for safe and ergonomic servicing of stackers and pallet trucks. CBL6 is a mobile single-pillar lift for counterbalance forklifts up to 6,000 kg. Unlike traditional lifts, it requires no fixed installation. As a result, it provides a flexible solution that saves both time and space.

Long-Term Commitment in Europe

This partnership is part of our long-term strategy to grow in Europe together with established and knowledgeable partners. By working with a strong partner in Italy, we ensure technical support, local presence, and stable development.

We look forward to a successful collaboration.

Welcome aboard, Fratelli Consolandi!

Container Jack Stands with Twist Lock Delivered to EnBW Kernkraft

Dendro Lift has recently delivered another series of custom-made jack stands for containers to EnBW Kernkraft in Philippsburg, Germany. These robust jack stands are equipped with ISO 1161 twist lock top plates – a critical feature for safe and stable placement of standard containers in industrial environments.

Why twist lock?

The twist lock system is a global standard for securing containers to prevent them from shifting, tipping, or sliding during storage or maintenance. By integrating an ISO 1161-compliant twist lock into the top plate of the jack stand, the container can be securely locked in place – just like on a ship or trailer.

Key benefits:

  • Maximum safety when working around containers
  • Quick setup and locking – no tools or straps needed
  • Stability even on uneven surfaces or with height variations

Heavy-duty jack stands, custom built

Dendro Lift’s jack stands are manufactured from heavy-duty steel and engineered to withstand high static loads in demanding industrial environments. Each jack stand can be customized in height, footprint, and top plate.

This delivery to EnBW reaffirms Dendro Lift’s reputation as a reliable partner for the energy sector, where safety and quality are paramount.

Need container jack stands?

We offer CE-marked jack stands with twist locks, designed for heavy loads. Ideal for:

  • Container yards
  • Power plants
  • Terminals
  • Industrial service zones

Contact us at info@dendrolift.com for a quote or consultation.

DSS2 AquaShield Installed at a UK Food Producer – Raising Hygiene Standards

The DSS2 AquaShield UK installation marks a major step forward in hygienic lifting solutions. A UK-based food production facility has chosen the Dendro Lift DSS2 AquaShield to improve safety and sanitation during equipment maintenance.

The facility supplies high-quality pork, poultry, and plant-based products to major grocery chains across the United Kingdom. In such hygiene-critical operations, equipment like stackers and pallet trucks must be maintained without compromising sanitary standards.

Built for Hygienic Industries

From dairies to pharma, more and more companies are choosing DSS2 AquaShield for its combination of durability, safety, and easy cleaning. This installation highlights the growing need for sanitary lifting platforms in modern food production environments.

Why DSS2 AquaShield in UK food production?

The DSS2 AquaShield setup enables technicians to service machinery without risk of contamination. Key features include:

  • Fully galvanized construction to resist corrosion and withstand hot, high-pressure cleaning
  • IP69K-rated electrical components for ultimate protection in washdown environments
  • Open access from three sides for easy reach to motors, brakes, batteries, and wheels
  • Adjustable working height for ergonomic and safe service tasks
  • Freestanding design – no installation required, easily moved with a forklift

With food safety regulations tightening, this installation ensures Cranswick can meet compliance standards while minimizing downtime.

Built for Hygienic Industries

From dairies to pharma, more and more companies are choosing DSS2 AquaShield for its combination of durability, safety, and easy cleaning. The Cranswick project confirms the growing need for sanitary lifting platforms in food production.

DSS2 AquaShield

Customer Visit at DAGAB in Bålsta – Dendro Lift DSS2 in Daily Use

We at Dendro Lift recently had the opportunity to visit DAGAB’s warehouse in Bålsta, where their truck workshop – operated by Toyota Material Handling – uses our Dendro DSS2 truck lift in their daily operations.

The workshop staff explained that the DSS2 lift has made a significant difference in their working environment. By avoiding work on the floor, technicians can service stacker trucks and support-arm trucks in a more ergonomic, safe, and efficient way. They also mentioned that the lift helps them work faster and more smoothly, as the truck can be raised to the correct working height. The lift is in constant use throughout the day, showing how well it performs in a demanding workshop setting.

We truly appreciate hearing real-world feedback from users. A warm thank-you to the team for taking the time to share their experience.

A big thanks to DAGAB and Toyota Material Handling in Bålsta for a welcoming and insightful visit!