Lifting Equipment – How to Choose the Right Solution for Industry and Workshops

The right lifting equipment does more than just lift – it improves the working environment, increases safety, and optimizes the entire service process. Whether you work with forklifts, trains, or industrial applications, choosing the right lifting solution is crucial for both productivity and long-term sustainability.

With modern lifting jacks from Dendro Lift, you can work more ergonomically, more safely, and reduce working time by up to 40% compared to traditional methods.

Forklift Maintenance

Forklift service is an area where the right lifting solution makes an immediate difference. Many workshops still rely on basic jacks or improvised solutions, leading to poor ergonomics, limited access, and unnecessary time consumption.

Ergonomics as Standard

With lifting jacks like DSS2 and DSS3, the forklift is quickly raised to an optimal working height. This allows technicians to work standing with full access instead of:

• working on their knees
• reaching into tight spaces
• handling heavy components in awkward positions

Three open sides provide direct access to all key components, making the work both easier and more precise.

For counterbalance forklifts, this is often complemented by the CBL6 – a mobile single-column lift offering the same ergonomic advantages in a flexible solution. It requires no fixed installation and allows quick lifting with full access to motor, batteries, and suspension.

Safety in Every Lift

Safety is built into the design:

• Self-locking lifting systems preventing unintended lowering
• Brake motors and safety nuts
• Emergency stop and monitoring sensors
• CE-certified lifting equipment according to EN 1494:2022

This allows technicians to start working immediately after lifting – safely and under full control.

Up to 40% Faster Work

The biggest advantage is efficiency.
With the right working height and full access, both working time and interruptions are reduced.

Independent studies show that Dendro Lift solutions can reduce service time by up to 40%.

Result: better working conditions, faster service, and higher quality.

Train Maintenance

Train maintenance requires high levels of stability, precision, and safety.

Lifting Systems Tailored to Your Needs

Dendro Lift systems operate in synchronized configurations:

• Synchronized lifting for maximum stability
• Precise control of height and load
• Solutions adapted to vehicles and processes

Each system is developed based on specific customer requirements.

Customized Solutions

Every operation is unique. That’s why Dendro Lift offers a wide range of custom lifting solutions, developed in close cooperation with customers.

We design solutions for:

• Production lines and industrial processes
• Special vehicles and unique lifting points
• Hygienic environments (food & pharma)
• Mobile service operations

Summary – The Right Lifting Solution Makes the Difference

Choosing the right lifting equipment is not just about capacity – it’s about improving the entire workflow.

With Dendro Lift, you get:

• Better ergonomics
• Increased safety
• Up to 40% time savings

The right lifting solution doesn’t just make work easier – it makes your business stronger.

Rewe Dortmund invests in DSS2 – ergonomics, efficiency and safer forklift service

Why Rewe Dortmund chose DSS2

When service volumes are high, traditional solutions are no longer enough. Rewe Dortmund needed a lifting system that:

• Minimizes physical strain
• Improves service efficiency
• Enables standardized workflows
• Increases workshop safety

DSS2 meets all these requirements – and more.

Ergonomics that make a real difference

One of the biggest challenges in forklift workshops is strain injuries caused by working in low or awkward positions.

With DSS2, stackers and pallet trucks are quickly lifted to an ergonomic working height. The technician works in a natural position with full control.

The result:

• Reduced strain on back, neck and shoulders
• Fewer workplace injuries
• Improved endurance throughout the workday

More efficient service and reduced downtime

DSS2 provides full access from all sides of the truck. This allows service work to be carried out faster and more efficiently without repositioning equipment.

For operations with hundreds of trucks, this means:

• Reduced downtime per truck
• Faster workshop throughput
• Increased operational availability

This is where DSS2 directly impacts profitability.

Standardized workshop processes

After the initial installation, Rewe Dortmund expanded to a total of four DSS2 units.

This enables:

• Consistent working methods
• Faster onboarding of new staff
• High and consistent service quality

Standardization is key to scaling a service organization – and DSS2 provides the ideal platform.

Safe service with proven technology

Safety is a critical factor when choosing a lifting system.

DSS2 is built on proven Dendro Lift principles:

• Self-locking lifting system
• Brake motor preventing unintended lowering
• Robust construction for long service life

This allows technicians to work safely – without additional safety steps.

A long-term investment in workshop performance

Rewe Dortmund’s investment clearly demonstrates how the right lifting solution impacts the entire operation:

• Improved ergonomics
• More efficient service
• Increased safety
• Reduced downtime

DSS2 is not just a tool – it is an investment in a more sustainable and productive workshop.

Read the full article in Staplerworld

Adjustable Jack Stands – Benefits, Features and Applications

Adjustable jack stands are essential for creating a safe and efficient working environment when servicing vehicles and industrial equipment.

However, in demanding environments, standard solutions are rarely enough. Dendro Lift is a market leader in custom-made jack stands, offering solutions that combine safety, ergonomics and performance for real-world industrial applications.

What are adjustable jack stands?

Jack stands are used to safely support lifted vehicles or heavy objects during service and maintenance. They are a critical component of any safe workshop environment.

Adjustable jack stands provide flexibility in height, making them ideal for operations involving different vehicle types or industrial equipment.

Key benefits of Dendro Lift adjustable jack stands

1. Built for real loads

Dendro Lift jack stands are designed for heavy-duty use, with capacities up to 100 tons.

Solutions such as trapezoidal screw adjustment provide precise, continuous and self-locking height adjustment, ensuring maximum safety.

2. Unique gas spring system (exclusive to Dendro Lift)

In heavy-duty applications, the center column can weigh up to 100 kg. Manual adjustment creates both strain and safety risks.

Dendro Lift solves this with a gas spring-assisted system – a solution unique to Dendro Lift.

This means:

• the column feels almost weightless
• reduced risk of injuries
• elimination of pinch hazards
• faster and safer adjustments

This is not just an improvement – it sets a new industry standard.

3. Maximum safety standards

Dendro Lift jack stands are developed to meet and exceed industry requirements:

• CE certified
• Compliant with Nordtest NT MECH002
• Designed according to strict safety regulations

They withstand extreme loads and provide exceptional stability in demanding environments.

4. Mobility without compromising stability

Heavy-duty construction is combined with spring-loaded wheels:

• easy positioning
• automatic stabilization under load
• lockable wheels for safety

5. Market-leading customization

Dendro Lift specializes in fully customized solutions:

• capacity from 5 to 100 tons
• adjustable or fixed height
• custom top plates
• application-specific designs

This makes Dendro Lift the preferred choice when standard solutions are not enough.

Applications

• Vehicle workshops
• Heavy industry
• Logistics and warehouses
• Specialized applications (e.g. tractors, containers, heavy components)

Summary

Adjustable jack stands are critical for safety and efficiency – but the right supplier makes all the difference.

With Dendro Lift, you get:

• market-leading custom solutions
• unique gas spring technology
• maximum safety
• products built for real industrial demands

FAQ

What are adjustable jack stands?
Adjustable jack stands support lifted vehicles and allow flexible height adjustment.

What is the benefit of a gas spring?
It makes height adjustment nearly weightless, improving safety and ergonomics.

How much weight can jack stands handle?
Dendro Lift solutions can handle up to 100 tons.

When do you need custom jack stands?
When standard solutions do not meet load, height or safety requirements.

Jack Stands – How to Choose the Right Model for Your Workshop

Jack stands are used to support static loads during service, maintenance, and industrial operations. Selecting the right model is based on load capacity, stability, geometry, and handling.

This guide outlines the most important technical parameters, with particular focus on height adjustment and ergonomics.

Function and Application

Jack stands are designed to:

• support loads over extended periods
• relieve lifting equipment
• ensure stability during work

They are used in service, assembly, and industrial applications where a load must remain stable over time.

Load Capacity and Dimensioning

Dimensioning is based on rated load (maximum load).

In industrial applications, jack stands can handle loads of up to 100 tonnes, depending on design and configuration.

Key parameters:

• static load
• eccentric loading
• load distribution on the top plate

Stability and Safety Requirements

Stability is determined by geometry and verified through established test methods.

Typical requirements:

• height ≤ 4.5 × tipping radius
• floor pressure ≤ approx. 2 MPa
• ≥ 1.6 × rated load without permanent deformation
• ≥ 3 × rated load without failure

This ensures functionality even under non-ideal load conditions.

CE Marking and Compliance with Standards

All jack stands from Dendro Lift are CE marked and manufactured in accordance with applicable Swedish and European regulations.

This means that the products:

• meet defined safety requirements
• are verified according to established test methods (e.g. NT MECH002)
• are designed with documented safety factors

CE marking is not a formal detail, but a fundamental requirement to ensure that the jack stand performs as intended under real operating conditions.

In practice, this means:

• the structure is tested for overload and inclination
• stability and strength are verified
• the user can rely on consistent performance over time

In industrial applications, where the consequences of failure can be significant, this is a critical factor in selecting jack stands.

Gas Spring Assisted Height Adjustment

To address handling challenges, gas spring assisted systems are used.

Principle:

• the gas spring balances the weight of the center column
• the effective weight is significantly reduced
• adjustment can be performed in a controlled manner with low force

Effects:

• significantly reduced handling load
• reduced risk of pinch injuries
• improved control during both lifting and lowering

In practice, this allows even heavy components to be adjusted with high precision and without sudden movements.

This type of solution is unique to Dendro Lift and is not available from other manufacturers on the market.

Alternative: Trapezoidal Screw

Another common solution is the trapezoidal screw:

• continuous height adjustment
• self-locking function (prevents unintended lowering)

It provides high precision but does not eliminate the issue of manual handling in larger designs.

Mobility and Handling

High-capacity jack stands are often heavy.

Therefore, they are equipped with:

• spring-loaded wheels
• swivel wheels with brakes

Under load, the wheels are unloaded, ensuring direct contact with the floor during operation.

Design and Variants

The choice of design depends on the application:

• 3-leg jack stand – positioning close to the object
• 4-leg jack stand – more compact footprint
• double jack stand – for wide or heavy objects
• fixed or adjustable height

4-leg designs can require approximately 20% less space at equivalent height.

Top Plates and Load Interface

The top plate must match the geometry of the load.

Variants include:

• flat
• V-shaped
• radius-adapted

For higher loads, reinforced and often fixed top plates are used.

Summary

The selection of jack stands should be based on:

• correctly dimensioned load capacity
• verified stability
• suitable design for the application
• safe and controlled height adjustment

Especially in larger designs, handling and ergonomics become critical, where gas spring assisted adjustment offers a clear technical advantage over traditional solutions.