Servicing stackers, pallet trucks and support-arm trucks places high demands on both the technician and the equipment. Many important components are positioned low, close to the floor or partly protected by the chassis, support arms and wheel suspension. This often means that work is carried out in uncomfortable positions – kneeling, sitting on the floor or working with a bent back for long periods.

But why is ergonomics so important when servicing stackers and pallet trucks? The answer is simple: when technicians have to work for a long time at a low height, the strain on the back, shoulders, knees and neck increases. With the right lifting equipment, the vehicle can be raised to a better working height, creating a more natural working position and reducing unnecessary physical strain.

For a modern truck workshop, it is no longer enough simply to lift the vehicle. The lifting equipment must also contribute to safer work procedures, better ergonomics and a more controlled service process.

With the right lifting solution, the technician can work at a more natural height, gain better access around the vehicle and reduce the need for temporary solutions. This creates a safer workplace and a more efficient service process.

The working environment starts with the lift

Safe service work begins long before the actual repair is carried out. It starts with how the vehicle is lifted, secured and positioned.

How can the right lifting equipment improve safety in the truck workshop? It provides a stable and controlled position for the vehicle. This reduces the need for temporary solutions such as blocks, jacks or improvised lifting methods. When the lift is adapted for stackers and pallet trucks, service work can be carried out more safely and more consistently.

If a stacker or pallet truck is lifted with equipment that is not adapted to the vehicle’s design, the work can become both more time-consuming and more risky. The technician may need to use additional aids to access the right components, creating variation and uncertainty in the workflow.

A dedicated lift for stackers provides a more repeatable and controlled method. The vehicle is positioned in the same way every time, the height is adjusted according to the task and the technician gets a stable working position from the start.

DSS2 is developed for support-arm trucks and stackers and is designed to simplify service work with a high level of safety and good access around the vehicle.

Ergonomics that reduce strain on the technician

Servicing stackers often involves work on wheels, brakes, batteries, motors and wheel suspension. These are parts that are rarely positioned at a comfortable working height when the vehicle is standing directly on the floor.

When technicians work for long periods at a low height, both the body and the quality of the work are affected. The strain on the back, shoulders, knees and neck increases, while precision can be reduced when the work is carried out in narrow or uncomfortable positions.

A common question is whether better ergonomics really affects the quality of service work. Yes, it does. When the technician works at a better height and can access components from the right angle, it becomes easier to carry out precise work. Better ergonomics can reduce fatigue, improve precision and contribute to more consistent service quality.

An ergonomic lifting solution makes it possible to adapt the working height to the task. Instead of the technician adapting their body to the vehicle, the vehicle is adapted to the technician.

DSS3 is developed to provide a more comfortable working position when servicing stackers, pallet trucks and transporters. The lift provides access to three sides of the vehicle and reduces the need for awkward and strenuous working positions.

Stable access from several sides

Good ergonomics is not only about height. It is also about access.

Which parts of a stacker become easier to access with the right lift? Mainly wheels, brakes, batteries, motor compartments and wheel suspension. These components often require both good visibility and the ability to work close to the vehicle from the right angle.

If the technician has to twist the body, reach too far or work from the wrong angle, the strain remains high even if the vehicle is lifted. That is why free access around the vehicle is an important part of an ergonomic service area.

With the right lifting equipment, the technician can work close to the components from several sides. This makes it easier to work with a straighter back, better balance and fewer unnecessary movements.

For service of stackers and pallet trucks, this is particularly important because many components are compactly positioned. When the lift provides free access, it becomes easier to work methodically, safely and with better control.

Safety without extra detours

When a vehicle is lifted, technicians must be able to trust the equipment. Unsafe lifting creates stress, interruptions and risks in the workshop.

Is safe lifting equipment only a matter of working environment? No. Safe lifting equipment improves the working environment, but it also affects efficiency, service quality and operational reliability. When the vehicle is stable and the technician can work without temporary solutions, the risk of interruptions, mistakes and unnecessary strain is reduced.

Dendro Lift’s lifts are designed for professional workshop environments with a focus on safety and long service life. DSS3 is equipped with a self-locking trapezoidal lifting screw, brake motor, emergency stop and safety limit switches. It is also CE certified according to SS-EN 1493:2022 for vehicle lifts.

These safety functions allow work to be carried out in a more controlled way. The technician does not have to rely on temporary solutions and can instead work with equipment developed for the task.

Why choose a dedicated lift for stackers?

What is the advantage of a dedicated lift for stackers? The main difference is that the lift is developed for the vehicle’s design, support arms and service points. This gives the technician better access to the parts that need servicing, without the lifting equipment getting in the way.

A general lifting solution may solve part of the problem, but it is rarely optimised for the shape, weight distribution and service requirements of a stacker. A lift developed for stackers and pallet trucks provides a more predictable setup and a better working position from the start.

The result is safer, more ergonomic and more efficient service work.

The right equipment for the right vehicle

Not all stackers and pallet trucks are the same. Weight, design and service requirements vary between models. That is why it is important to choose lifting equipment based on the vehicles actually handled in the workshop.

When is DSS2 the best choice? DSS2 is suitable for workshops servicing stackers, pallet trucks and support-arm trucks where access, ergonomics and safety are key requirements. It is a good choice for recurring service work in truck workshops, warehouses, logistics centres and industrial facilities where vehicles need to be lifted in a stable and controlled way.

When should you choose DSS3? DSS3 is suitable when the workshop works with heavier stackers, pallet trucks and transporters. It is developed for vehicles up to 3,600 kg and has a lifting height of 1,800 mm. DSS3 is therefore a strong option for operations that need extra capacity and good access when servicing larger or heavier vehicles.

By choosing the right lift from the start, the workshop gets a safer and more ergonomic workstation for recurring service work.

Easy installation and flexible positioning

Another important question is whether the lift needs to be fixed to the floor. For many workshops, flexibility is essential, especially when the service area is used for several types of work.

DSS3 does not need to be fixed to the floor and only requires a 16A three-phase outlet. It can also be moved or transported with a forklift. This makes installation simple and suits workshops that want to adapt the workspace as needed.

This means that a safer and more ergonomic service area does not have to require major changes to the premises. With the right conditions, the lift becomes a natural part of the workshop’s daily workflow.

A better working day in the truck workshop

In a truck workshop, many tasks are physically demanding. It is not possible to remove every heavy or confined task, but it is possible to create better working conditions.

With the right lifting equipment, stackers and pallet trucks can be positioned at a height that suits the task. The technician gets better access, reduced strain and a more stable working environment. At the same time, the service process becomes more structured and safer.

This makes a difference – both for the technicians who use the equipment every day and for the business that depends on reliable vehicles in operation.

How do you know which lift is right for your workshop?

The choice depends on which vehicles you service, how heavy they are and what working height you need. DSS2 suits many common stackers, pallet trucks and support-arm trucks, while DSS3 is adapted for heavier vehicles up to 3,600 kg.

The best choice is not only about maximum lifting capacity. It is also about how often the lift is used, which service points technicians need to access and what the workshop workflow looks like.

Dendro Lift can help you choose the right solution based on your vehicles, working environment and service requirements.

Create a safer and more ergonomic service area

Dendro Lift develops robust lifting solutions for professional workshops, warehouses, logistics centres and industrial facilities. With DSS2 and DSS3, you get lifting equipment developed for servicing stackers, pallet trucks and support-arm trucks – with a focus on safety, ergonomics and long service life.

Do you want to improve the working environment in your truck workshop?

Contact Dendro Lift for advice on the right lifting equipment for your vehicles and service requirements.

Stacker service is a recurring task in many forklift workshops, logistics centres, warehouses and industrial facilities. The work often involves servicing close to the floor, underneath the machine or in tight spaces around the motor, batteries, brakes and wheel suspension.

Without the right lifting equipment, stacker service can become time-consuming, uncomfortable and difficult to standardise. That is why good forklift workshop equipment is not only about lifting the vehicle. It is also about ergonomics, safety, access and an efficient workflow.

In this article, we look at five common problems in stacker service – and how a dedicated lift for stackers, such as the Dendro Lift DSS2, can solve them.

1. Low and uncomfortable working position during stacker service

One of the most common problems in stacker service is that the technician is forced to work at a low level. This may involve sitting on the floor, lying next to the truck or working with a bent back for long periods of time.

Awkward postures, repeated movements and static working positions are well-known ergonomic risk factors. HSE states that manual handling and workplace tasks should be planned and organised to reduce risks, including risks from poor posture and awkward working conditions.

The solution:
With the DSS2, the stacker can be raised to a better working height. The technician gets a more ergonomic working position and can adjust the height to suit the task.

The DSS2 Premium is designed for the service of stackers and pallet trucks. It provides a comfortable working position when servicing raised vehicles and offers a maximum lifting height of 1,800 mm.

This makes a major difference in recurring service work where the same tasks are carried out several times per day.

2. Poor access to important components

During stacker service, the technician often needs access to several parts of the truck. This may include the motor, batteries, brakes, wheels, caster wheels, fork wheels and wheel suspension.

If the stacker is standing directly on the floor, or if it is lifted with equipment that blocks access, the work becomes more difficult than necessary. Poor access often leads to longer service times, repeated adjustments and more demanding working positions.

The solution:
The DSS2 Premium is tailored for the service of stackers and pallet trucks. Its design makes it easier to access the motor, batteries, brakes and wheel suspension. When the truck is raised, three sides remain free, allowing the technician to work more efficiently around the vehicle.

For workshops that also service counterbalance forklifts, the Dendro Lift CBL6 can complement the DSS2. The CBL6 is a mobile single-post lift for counterbalance forklifts up to 6,000 kg. It is designed for safe, quick and easy lifting of forklifts and provides good access to the motor, batteries, brakes and wheel suspension.

3. Time-consuming lifting before the work can begin

In many forklift workshops, several different methods are used to raise a stacker to service height. This may include jacks, blocks, another forklift or other temporary solutions.

The problem is that the lifting process itself often takes unnecessary time. When the lifting method varies between technicians, it also becomes more difficult to create a standardised service workflow.

The solution:
The DSS2 is built for quick and easy handling. By driving the stacker’s support legs and forks into the lift and securing them with the fastening screws, the truck can be raised to the desired working height in under a minute. The height can then be adjusted with the simple press of a button.

This makes stacker service more predictable. When lifting is quick, safe and repeatable, the technician can focus on the service work itself.

Independent test shows approximately 40% time saving with DSS2

In an independent test carried out by a leading forklift manufacturer, the Dendro Lift DSS2 was compared with traditional methods for stacker service. The test included removing and installing fork wheels, drive wheels and caster wheels. The work was carried out by experienced service technicians under standardised conditions.

Three methods were compared:

• jack and blocks
• lifting with a forklift
• Dendro Lift DSS2

The result showed that the DSS2 provided an average time saving of 39.59% compared with the other methods. The test also showed better ergonomics, good mobility, stable positioning, balanced weight distribution and very good access to components.

Jacks and blocks were considered portable, but the method required more physical effort, resulted in very low-level working and provided poorer access. Lifting with a forklift required additional safety measures, created uneven weight distribution and used equipment that was not designed for this type of service work.

For a forklift workshop, this means that the right lift for stackers can improve not only the working environment, but also the time spent on each service job.

4. Safety risks when lifting with another forklift or an overhead crane

In some forklift workshops, stackers are lifted using another forklift, a counterbalance truck or an overhead crane. This may seem like a quick solution, especially if the equipment is already available in the workshop. The problem is that it often creates a suspended load, or a situation where the vehicle is not securely supported on equipment designed for service work.

During service, the technician often needs to work close to, or underneath, parts of the vehicle. In that situation, it is not enough that the load is simply “raised”. It must be securely supported, and the equipment used must be intended for the task.

HSE states that, where it can be avoided, loads should not be suspended over occupied areas. If it cannot be avoided, risks to people must be minimised through safe systems of work and appropriate precautions. Areas below loads suspended for significant periods should be treated as danger zones with restricted access. OSHA also requires employers to use hoisting routes that minimise employee exposure to hoisted loads where available.

In the independent test carried out by a leading forklift manufacturer, the DSS2 was compared with lifting using a forklift. The test showed that lifting with a forklift required additional safety measures, created uneven weight distribution, limited access and used equipment not designed for this type of service work.

The solution:
With the DSS2, the stacker is raised in equipment specifically developed for stacker and pallet truck service. The truck is stable in the lift, the weight is evenly distributed and the technician has free access from three sides.

The DSS2 is also equipped with self-locking lifting nut assemblies, brake motors, emergency stop and limit switch functions for nut wear and obstacle control. The self-locking trapezoidal screw means no additional securing is required before work can begin on the raised truck.

This makes the DSS2 a safer and more suitable alternative than working close to, or underneath, a load held by another forklift or an overhead crane.

5. Non-standardised workflows in the forklift workshop

A common problem in forklift workshops is that different technicians work in different ways. One person lifts the stacker in one way, another uses a different method. Tools, spare parts and working positions vary between service jobs.

This may work at low service volumes, but with recurring stacker service it quickly becomes inefficient. It also becomes harder to train new technicians and maintain consistent service quality.

The solution:
With a dedicated lift for stackers, the service bay becomes more standardised. The DSS2 provides a clear method for how the stacker is driven in, secured, raised and serviced.

The DSS2 Premium is also equipped with a practical shelf for tools and spare parts. This helps keep the workplace more organised and supports an efficient workflow throughout the service job.

For workshops servicing many stackers and pallet trucks, this can contribute to shorter lead times, better ergonomics and more consistent working routines.

CBL6 complements DSS2 in workshops with mixed forklift fleets

Many forklift workshops do not only work with stackers and pallet trucks. The same workshop often services counterbalance forklifts as well, including electric, gas and diesel-powered models.

In these cases, the DSS2 can be complemented by the Dendro Lift CBL6.

The CBL6 is a mobile single-post lift for counterbalance forklifts up to 6,000 kg. It takes up less space than traditional two-post or four-post lifts and does not need to be bolted to the floor.

The CBL6 can raise the truck to the desired working height in around one minute and offers a maximum lifting height of 1,800 mm. With three free sides and all wheels free, it becomes easier to access the parts that need service.

For complete forklift workshop equipment, the division is clear:

• DSS2 for stacker and pallet truck service.
• CBL6 for counterbalance forklifts up to 6,000 kg.
• Jack stands and customised lifting solutions for special vehicles, loads and service tasks.

Together, DSS2 and CBL6 give the workshop a more flexible and efficient solution for different forklift types.

The right forklift workshop equipment makes a difference

Stacker service requires more than technical skill. It requires the right equipment, the right working position and a safe method for lifting the vehicle.

With the DSS2, the workshop gets a lifting solution developed specifically for stackers and pallet trucks. It is designed to improve access, ergonomics and service safety.

The DSS2 Premium is suitable for most stackers up to 2,500 kg. It has a maximum lifting height of 1,800 mm, stands freely on the floor and only requires a 16A three-phase outlet. It can also be moved with a counterbalance forklift when needed.

For workshops that also service counterbalance forklifts, the CBL6 provides similar advantages for heavier forklifts up to 6,000 kg.

See how DSS2 and CBL6 can improve your service workflow

Do you want to make stacker service, pallet truck service and counterbalance forklift service safer, faster and more ergonomic?

See how DSS2 and CBL6 can improve the service workflow in your forklift workshop.

Contact Dendro Lift for advice on the right lifting equipment for your fleet and working environment.

The right lifting equipment does more than just lift – it improves the working environment, increases safety, and optimizes the entire service process. Whether you work with forklifts, trains, or industrial applications, choosing the right lifting solution is crucial for both productivity and long-term sustainability.

With modern lifting jacks from Dendro Lift, you can work more ergonomically, more safely, and reduce working time by up to 40% compared to traditional methods.

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Forklift Maintenance

Forklift service is an area where the right lifting solution makes an immediate difference. Many workshops still rely on basic jacks or improvised solutions, leading to poor ergonomics, limited access, and unnecessary time consumption.

Ergonomics as Standard

With lifting jacks like DSS2 and DSS3, the forklift is quickly raised to an optimal working height. This allows technicians to work standing with full access instead of:

• working on their knees
• reaching into tight spaces
• handling heavy components in awkward positions

Three open sides provide direct access to all key components, making the work both easier and more precise.

For counterbalance forklifts, this is often complemented by the CBL6 – a mobile single-column lift offering the same ergonomic advantages in a flexible solution. It requires no fixed installation and allows quick lifting with full access to motor, batteries, and suspension.

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Safety in Every Lift

Safety is built into the design:

• Self-locking lifting systems preventing unintended lowering
• Brake motors and safety nuts
• Emergency stop and monitoring sensors
• CE-certified lifting equipment according to EN 1494:2022

This allows technicians to start working immediately after lifting – safely and under full control.

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Up to 40% Faster Work

The biggest advantage is efficiency.
With the right working height and full access, both working time and interruptions are reduced.

Independent studies show that Dendro Lift solutions can reduce service time by up to 40%.

Result: better working conditions, faster service, and higher quality.

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Train Maintenance

Train maintenance requires high levels of stability, precision, and safety.

Lifting Systems Tailored to Your Needs

Dendro Lift systems operate in synchronized configurations:

• Synchronized lifting for maximum stability
• Precise control of height and load
• Solutions adapted to vehicles and processes

Each system is developed based on specific customer requirements.

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Customized Solutions

Every operation is unique. That’s why Dendro Lift offers a wide range of custom lifting solutions, developed in close cooperation with customers.

We design solutions for:

• Production lines and industrial processes
• Special vehicles and unique lifting points
• Hygienic environments (food & pharma)
• Mobile service operations

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Summary – The Right Lifting Solution Makes the Difference

Choosing the right lifting equipment is not just about capacity – it’s about improving the entire workflow.

With Dendro Lift, you get:

• Better ergonomics
• Increased safety
• Up to 40% time savings

The right lifting solution doesn’t just make work easier – it makes your business stronger.

Why Rewe Dortmund chose DSS2

When service volumes are high, traditional solutions are no longer enough. Rewe Dortmund needed a lifting system that:

• Minimizes physical strain
• Improves service efficiency
• Enables standardized workflows
• Increases workshop safety

DSS2 meets all these requirements – and more.

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Ergonomics that make a real difference

One of the biggest challenges in forklift workshops is strain injuries caused by working in low or awkward positions.

With DSS2, stackers and pallet trucks are quickly lifted to an ergonomic working height. The technician works in a natural position with full control.

The result:

• Reduced strain on back, neck and shoulders
• Fewer workplace injuries
• Improved endurance throughout the workday

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More efficient service and reduced downtime

DSS2 provides full access from all sides of the truck. This allows service work to be carried out faster and more efficiently without repositioning equipment.

For operations with hundreds of trucks, this means:

• Reduced downtime per truck
• Faster workshop throughput
• Increased operational availability

This is where DSS2 directly impacts profitability.

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Standardized workshop processes

After the initial installation, Rewe Dortmund expanded to a total of four DSS2 units.

This enables:

• Consistent working methods
• Faster onboarding of new staff
• High and consistent service quality

Standardization is key to scaling a service organization – and DSS2 provides the ideal platform.

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Safe service with proven technology

Safety is a critical factor when choosing a lifting system.

DSS2 is built on proven Dendro Lift principles:

• Self-locking lifting system
• Brake motor preventing unintended lowering
• Robust construction for long service life

This allows technicians to work safely – without additional safety steps.

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A long-term investment in workshop performance

Rewe Dortmund’s investment clearly demonstrates how the right lifting solution impacts the entire operation:

• Improved ergonomics
• More efficient service
• Increased safety
• Reduced downtime

DSS2 is not just a tool – it is an investment in a more sustainable and productive workshop.

Read the full article in Staplerworld

Adjustable jack stands are essential for creating a safe and efficient working environment when servicing vehicles and industrial equipment.

However, in demanding environments, standard solutions are rarely enough. Dendro Lift is a market leader in custom-made jack stands, offering solutions that combine safety, ergonomics and performance for real-world industrial applications.

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What are adjustable jack stands?

Jack stands are used to safely support lifted vehicles or heavy objects during service and maintenance. They are a critical component of any safe workshop environment.

Adjustable jack stands provide flexibility in height, making them ideal for operations involving different vehicle types or industrial equipment.

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Key benefits of Dendro Lift adjustable jack stands

1. Built for real loads

Dendro Lift jack stands are designed for heavy-duty use, with capacities up to 100 tons.

Solutions such as trapezoidal screw adjustment provide precise, continuous and self-locking height adjustment, ensuring maximum safety.

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2. Unique gas spring system (exclusive to Dendro Lift)

In heavy-duty applications, the center column can weigh up to 100 kg. Manual adjustment creates both strain and safety risks.

Dendro Lift solves this with a gas spring-assisted system – a solution unique to Dendro Lift.

This means:

• the column feels almost weightless
• reduced risk of injuries
• elimination of pinch hazards
• faster and safer adjustments

This is not just an improvement – it sets a new industry standard.

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3. Maximum safety standards

Dendro Lift jack stands are developed to meet and exceed industry requirements:

• CE certified
• Compliant with Nordtest NT MECH002
• Designed according to strict safety regulations

They withstand extreme loads and provide exceptional stability in demanding environments.

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4. Mobility without compromising stability

Heavy-duty construction is combined with spring-loaded wheels:

• easy positioning
• automatic stabilization under load
• lockable wheels for safety

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5. Market-leading customization

Dendro Lift specializes in fully customized solutions:

• capacity from 5 to 100 tons
• adjustable or fixed height
• custom top plates
• application-specific designs

This makes Dendro Lift the preferred choice when standard solutions are not enough.

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Applications

• Vehicle workshops
• Heavy industry
• Logistics and warehouses
• Specialized applications (e.g. tractors, containers, heavy components)

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Summary

Adjustable jack stands are critical for safety and efficiency – but the right supplier makes all the difference.

With Dendro Lift, you get:

• market-leading custom solutions
• unique gas spring technology
• maximum safety
• products built for real industrial demands

FAQ

What are adjustable jack stands?
Adjustable jack stands support lifted vehicles and allow flexible height adjustment.

What is the benefit of a gas spring?
It makes height adjustment nearly weightless, improving safety and ergonomics.

How much weight can jack stands handle?
Dendro Lift solutions can handle up to 100 tons.

When do you need custom jack stands?
When standard solutions do not meet load, height or safety requirements.

Jack stands are used to support static loads during service, maintenance, and industrial operations. Selecting the right model is based on load capacity, stability, geometry, and handling.

This guide outlines the most important technical parameters, with particular focus on height adjustment and ergonomics.

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Function and Application

Jack stands are designed to:

• support loads over extended periods
• relieve lifting equipment
• ensure stability during work

They are used in service, assembly, and industrial applications where a load must remain stable over time.

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Load Capacity and Dimensioning

Dimensioning is based on rated load (maximum load).

In industrial applications, jack stands can handle loads of up to 100 tonnes, depending on design and configuration.

Key parameters:

• static load
• eccentric loading
• load distribution on the top plate

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Stability and Safety Requirements

Stability is determined by geometry and verified through established test methods.

Typical requirements:

• height ≤ 4.5 × tipping radius
• floor pressure ≤ approx. 2 MPa
• ≥ 1.6 × rated load without permanent deformation
• ≥ 3 × rated load without failure

This ensures functionality even under non-ideal load conditions.

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CE Marking and Compliance with Standards

All jack stands from Dendro Lift are CE marked and manufactured in accordance with applicable Swedish and European regulations.

This means that the products:

• meet defined safety requirements
• are verified according to established test methods (e.g. NT MECH002)
• are designed with documented safety factors

CE marking is not a formal detail, but a fundamental requirement to ensure that the jack stand performs as intended under real operating conditions.

In practice, this means:

• the structure is tested for overload and inclination
• stability and strength are verified
• the user can rely on consistent performance over time

In industrial applications, where the consequences of failure can be significant, this is a critical factor in selecting jack stands.

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Gas Spring Assisted Height Adjustment

To address handling challenges, gas spring assisted systems are used.

Principle:

• the gas spring balances the weight of the center column
• the effective weight is significantly reduced
• adjustment can be performed in a controlled manner with low force

Effects:

• significantly reduced handling load
• reduced risk of pinch injuries
• improved control during both lifting and lowering

In practice, this allows even heavy components to be adjusted with high precision and without sudden movements.

This type of solution is unique to Dendro Lift and is not available from other manufacturers on the market.

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Alternative: Trapezoidal Screw

Another common solution is the trapezoidal screw:

• continuous height adjustment
• self-locking function (prevents unintended lowering)

It provides high precision but does not eliminate the issue of manual handling in larger designs.

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Mobility and Handling

High-capacity jack stands are often heavy.

Therefore, they are equipped with:

• spring-loaded wheels
• swivel wheels with brakes

Under load, the wheels are unloaded, ensuring direct contact with the floor during operation.

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Design and Variants

The choice of design depends on the application:

• 3-leg jack stand – positioning close to the object
• 4-leg jack stand – more compact footprint
• double jack stand – for wide or heavy objects
• fixed or adjustable height

4-leg designs can require approximately 20% less space at equivalent height.

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Top Plates and Load Interface

The top plate must match the geometry of the load.

Variants include:

• flat
• V-shaped
• radius-adapted

For higher loads, reinforced and often fixed top plates are used.

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Summary

The selection of jack stands should be based on:

• correctly dimensioned load capacity
• verified stability
• suitable design for the application
• safe and controlled height adjustment

Especially in larger designs, handling and ergonomics become critical, where gas spring assisted adjustment offers a clear technical advantage over traditional solutions.

Dendro Lift has recently delivered jack stands with gas spring and a 20-ton capacity to a customer within the defense industry. These jack stands are used for servicing and maintenance of the CV90, where stability, safety and ease of handling are essential when working underneath the vehicle.

The jack stands are custom designed for the application and developed to make the handling of heavy center columns both safer and more ergonomic.

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Jack stands with gas spring for easy height adjustment

One of the key features of these jack stands with gas spring is the gas-assisted center column. In heavy-duty jack stands, the center column can weigh 10–100 kg. Manually lifting and adjusting such a column is both physically demanding and increases the risk of pinch injuries.

The gas spring counterbalances the weight of the column and allows the height adjustment to be performed with very little force. For the operator, the column feels almost weightless during adjustment, while the movement remains controlled and stable.

This allows the jack stand to be positioned and adjusted quickly during setup.

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Benefits of jack stands with gas spring

Using gas springs in jack stands improves both ergonomics and handling in the workshop.

Key advantages include:

• easier adjustment of heavy center columns
• reduced risk of pinch injuries
• improved ergonomics during setup
• faster positioning of the jack stand

In the video below you can see how the gas spring assists the height adjustment of the jack stand’s center column.

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Custom jack stands for heavy industry

Dendro Lift manufactures custom jack stands for industrial applications where safety and performance are critical. The design can be adapted to the customer’s requirements regarding load capacity, height range and support plates.

The jack stands are manufactured according to Swedish regulations and are CE-certified, focusing on robust construction and long service life in demanding environments.

The delivery of these jack stands with gas spring for the CV90 is an example of how ergonomics and safe handling can be improved even in applications involving very heavy components.

Dendro Lift has delivered eight customized heavy-duty jack stands with integrated gas springs to Alstom in Hungary. The delivery includes robust jack stands for heavy loads, designed for safe support and maintenance of industrial vehicles and equipment.

This delivery will also be shipped from our new production facility. This means that we can now increase our production volume while at the same time reducing our lead times. With the expanded capacity, we achieve improved production flow and greater flexibility in customer-specific projects.

Dendro Lift jack stands are designed for loads up to 100 tons and manufactured in accordance with Swedish and European regulations, including SS-EN 1494+A1:2008. All units are CE marked and comply with applicable authority requirements .

Gas Springs for Balanced and Controlled Height Adjustment

The delivered jack stands are equipped with gas springs to counterbalance the weight of the center column. The gas spring is dimensioned to offset a significant portion of the column mass, allowing height adjustment using manual force only.

This design provides:

• Reduced manual force during adjustment
• Improved ergonomics
• Controlled vertical movement
• Reduced risk of uncontrolled lowering

The gas spring does not carry the operational load. The load-bearing function remains in the steel structure and locking system, designed according to defined safety factors.

Dendro Lift is currently the only manufacturer using this type of integrated gas spring mechanism in heavy duty industrial jack stands.

Structural Safety and Performance

The jack stands are engineered with:

• Safety factor 1.6 without permanent deformation
• Safety factor 3 without structural failure
• Resistance to 3 × rated load at 10° inclination
• Defined maximum floor load

These parameters ensure safe and predictable performance in demanding industrial environments.

Fully Customized Jack Stand Solutions

All Dendro Lift jack stands are fully customizable according to customer specifications, including:

• Load capacity (5–100 tons)
• Height range
• Three- or four-legged design
• Custom saddle/top plates
• Integrated wheel systems
• Surface treatment and environmental adaptation

All products are designed and manufactured in Sweden with full technical documentation and traceability.

We are proud to announce that Fratelli Consolandi is now our official partner in Italy. Through this partnership, we strengthen our presence in the Italian market. At the same time, we take an important step in our continued European expansion.

Fratelli Consolandi Partner in Italy Strengthens the Forklift Market

Fratelli Consolandi has extensive knowledge and long-standing experience in the forklift and material handling industry. In addition, they have a deep understanding of service operations, workshop environments, and customer requirements. Therefore, they are a natural partner for our lifting solutions.

Through this collaboration, local market expertise is combined with our proven electromechanical lifting technology. The result is safe, ergonomic, and efficient solutions for professional workshops.

DSS2, DSS3 and CBL6 in the Italian Market

With this partnership, the Italian market gains access to our DSS2, DSS3, and CBL6 models.

DSS2 and DSS3 are designed for safe and ergonomic servicing of stackers and pallet trucks. CBL6 is a mobile single-pillar lift for counterbalance forklifts up to 6,000 kg. Unlike traditional lifts, it requires no fixed installation. As a result, it provides a flexible solution that saves both time and space.

Long-Term Commitment in Europe

This partnership is part of our long-term strategy to grow in Europe together with established and knowledgeable partners. By working with a strong partner in Italy, we ensure technical support, local presence, and stable development.

We look forward to a successful collaboration.

Welcome aboard, Fratelli Consolandi!

Dendro Lift has recently delivered another series of custom-made jack stands for containers to EnBW Kernkraft in Philippsburg, Germany. These robust jack stands are equipped with ISO 1161 twist lock top plates – a critical feature for safe and stable placement of standard containers in industrial environments.

Why twist lock?

The twist lock system is a global standard for securing containers to prevent them from shifting, tipping, or sliding during storage or maintenance. By integrating an ISO 1161-compliant twist lock into the top plate of the jack stand, the container can be securely locked in place – just like on a ship or trailer.

Key benefits:

• Maximum safety when working around containers
• Quick setup and locking – no tools or straps needed
• Stability even on uneven surfaces or with height variations

Heavy-duty jack stands, custom built

Dendro Lift’s jack stands are manufactured from heavy-duty steel and engineered to withstand high static loads in demanding industrial environments. Each jack stand can be customized in height, footprint, and top plate.

This delivery to EnBW reaffirms Dendro Lift’s reputation as a reliable partner for the energy sector, where safety and quality are paramount.

Need container jack stands?

We offer CE-marked jack stands with twist locks, designed for heavy loads. Ideal for:

• Container yards
• Power plants
• Terminals
• Industrial service zones

Contact us at info@dendrolift.com for a quote or consultation.